Brick Repair · Downers Grove, IL
Brick Repair in Downers Grove, IL — Save Your Old Brick
When brick on a Downers Grove home spalls or cracks, patching won't hold — the damaged units have to be cut out and replaced with matched brick. Paul Lally's Masonry repairs and matches brick on DuPage County's oldest homes so the fix disappears into the wall.
Quick Answer
Paul Lally's Masonry provides brick repair in Downers Grove, IL — cutting out spalled, cracked, and loose brick and replacing it with matched units, then repointing so the repair blends into the wall. Family-owned and serving Chicagoland since 1988, licensed, bonded, and insured. Free on-site estimates — call (708) 448-8866.

A single spalled brick on a Downers Grove home is rarely a single-brick problem. It's the visible end of a chain that started with water getting into the wall — and if you only replace the face brick without fixing what let the water in, the next one over is already on its way. That's why brick repair on DuPage County's older homes is as much about diagnosis as it is about masonry.
Paul Lally's Masonry provides brick repair in Downers Grove, IL — cutting out spalled, cracked, and loose brick, replacing it with matched units, and correcting the cause so the repair holds. We are family-owned and have served Chicagoland since 1988. For a free on-site estimate, call (708) 448-8866.
When brick can be saved — and when it can't
Homeowners often ask whether damaged brick can be patched. The honest answer depends on what kind of damage it is:
- Cracked brick from movement can sometimes stay if the movement is resolved and the crack is stable — but a structural crack usually means the unit comes out.
- Loose brick that has lost its mortar bond is reset or replaced.
- Spalled brick — where the hard fired face has flaked off — cannot be patched. The durable outer skin is gone, and the soft exposed core drinks water. Those units must be cut out and replaced.
The skill is knowing which is which, and not selling a wall-wide replacement when a targeted repair will do — or a quick patch when the brick is actually finished.
Why brick fails on Downers Grove homes
Downers Grove has some of DuPage County's oldest housing stock: late-1800s and early-1900s homes near the historic downtown, 1920s brick bungalows and Georgians, and postwar brick ranches. Across all of them, the failure mechanism is the same and it runs on water:
- Mortar joints open up over decades and stop shedding water.
- Water soaks into the brick behind the failed joints.
- Winter arrives, the water freezes and expands about nine percent.
- The expansion pops the hard face off the brick — spalling — and the cycle accelerates.
This is why brick repair and tuckpointing are joined at the hip. If we replace spalled brick but leave the failed joints that caused it, we've treated the symptom and left the disease. On older, softer Downers Grove brick, that distinction matters even more, because soft brick spalls faster once the mortar lets go.
Matching brick on a century-old home
The hardest part of brick repair on an old Downers Grove home isn't cutting brick out — it's making the replacement disappear. We match on three fronts:
- The brick itself — reclaimed or closely-matched units in size, color, and texture. On genuinely old homes, that often means salvaged brick.
- The mortar — color, sand texture, and, on soft old brick, a softer, lime-rich mix so the repair doesn't spall the surrounding brick.
- The joint profile — concave, V, or flush, tooled to match the original.
When an exact match truly isn't available, we can pull replacement brick from a hidden elevation — a rear or garage wall — and use new brick there, keeping the original brick on the face people see.
Our brick repair process
- Diagnose the cause. We find why the brick failed — open joints, a rusting lintel, settlement, water management — before touching a brick.
- Cut out the damaged units. Failed brick is removed cleanly without disturbing sound surrounding brick.
- Source matched brick. We match reclaimed or new brick to your wall.
- Reset and repoint. New brick is laid with matched mortar and the joints are tooled to blend.
- Address the cause. Lintel, tuckpointing, or waterproofing work is done so the repair lasts.
What drives the cost in Downers Grove
We never quote a flat number sight unseen. What moves a brick repair estimate:
- Number of damaged brick and how scattered they are.
- Match difficulty — sourcing brick for a century-old home takes more effort.
- Height and access — upper walls and chimneys need scaffolding.
- Underlying repairs — a failed lintel or widespread mortar loss adds scope.
We walk every factor with you on-site, and the estimate is free. For the number on your home, call (708) 448-8866.
Related work and nearby towns
Brick repair almost always travels with mortar work. If your joints are failing along with the brick, see our tuckpointing and repointing service, and the brick repair hub for full scope. For the same repair in a neighboring DuPage suburb, see our brick repair in Clarendon Hills work.
Paul Lally's Masonry is a family-owned, licensed and insured masonry contractor serving Chicago and the Chicagoland suburbs since 1988 — tuckpointing, brick repair and replacement, chimney repair and rebuilds, lintel replacement, masonry restoration, and waterproofing for residential and commercial properties. Built on Craftsmanship. Backed by Experience. Free on-site estimates — call (708) 448-8866.
Why Downers Grove homeowners call Paul Lally's Masonry
Repairing brick on a home that predates the neighborhood takes patience and a stock of salvaged brick — and it takes a contractor willing to fix the cause, not just the face. Since 1988 the family name has been on every job we do, which is why we diagnose before we cut and match before we call it done. We show you the failed brick, explain what let the water in, and give you an honest written estimate.
If brick on your Downers Grove home is flaking, cracking, or coming loose, don't wait for the wall to spread the damage. Request a free on-site estimate or call (708) 448-8866.
Brick Repair in Downers Grove, IL — Frequently Asked Questions
How much does brick repair cost in Downers Grove, IL?
There is no flat rate. Cost depends on how many bricks are damaged, whether we can source a matching brick, the height and access of the wall, and whether the underlying cause — like a failed lintel or open joints — also needs work. A free on-site estimate from Paul Lally's Masonry is the only accurate number.
Can you match the brick on my older Downers Grove home?
Usually, yes. On century-old homes near the historic downtown we source reclaimed or closely-matched brick and match the mortar color and joint profile too. When an exact match is impossible we pull replacement brick from a less-visible elevation and blend it, so the repaired face looks original.
Should spalled brick be repaired or replaced?
Spalled brick — where the hard outer face has flaked off — cannot be patched, because the durable skin is gone and the exposed core absorbs water fast. Those units are cut out and replaced. We also fix what caused the spalling, usually failed mortar joints letting water into the wall.
Why is the brick on my Downers Grove house flaking and crumbling?
Almost always water plus freeze-thaw. Water gets into the wall through open mortar joints, soaks the brick, then freezes and pops the face off. DuPage County's freeze-thaw winters drive this, and older, softer Downers Grove brick is especially vulnerable once the mortar fails.
What causes the stair-step cracks in my brick wall?
Step cracks that follow the mortar joints usually signal movement — settling foundation, a failed lintel over a window, or water eroding the wall. We repair the brick and address the underlying cause, because replacing brick over an unresolved movement problem just cracks again.
Do you repair brick porches, piers, and sills too?
Yes. Downers Grove's older homes have brick porches, piers, chimneys, and stone or brick sills that take heavy weather exposure. We repair and rebuild these, matching the original brick and mortar so the repair fits the character of the home.
Will the repair be noticeable?
Our goal is that it isn't. We match brick, mortar color, and joint profile so a repaired area blends into the surrounding wall. On a visible front elevation of an older home, that matching is the whole job — and it's what separates a real repair from an obvious patch.
Do you offer free estimates in Downers Grove?
Yes. Paul Lally's Masonry provides free on-site estimates throughout Downers Grove and DuPage County. We look at the actual damage, explain what is failing and why, and give you a written estimate — call (708) 448-8866.
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